The fuel cap may not be venting correctly, or the fuel tank venting system is blocked He says that it idles better at 1.2 turns, that sounds about right with having the larger 45 pilot in it. Hubby nodified the old student loading door so quads fit. Step 2. . This rec-utility ATV has an AC magneto as its generator system and uses an NGK DR8EA spark plug with an electrode gap specification of 0.6 (0.02 inches) ~ 0.7 mm (0.03 inches). Now adjust the throttle lever free play. ). Carburetor Intake Boot for Yamaha 400 450 Wolverine Grizzly Kodiak 5GH-13586-00 | Vehicle Parts & Accessories, Motorcycle & Scooter Parts & Accessories, Air Intake & Fuel Delivery | eBay! Additionally, this all-terrain vehicle requires a fuel stabilizer if you plan to store your Kodiak for a long period without draining out the fuel. Welcome to Off-Roading Pro. It's dumping fuel in, so my guess is that it'd be all the time. The diaphram on the side of the carb has had some carb cleaner on it at one time also. Each suspension system is fitted with a pre-adjustable fork preload with coil spring and oil damper. Primarily built as a transport and towing quad for hunters, ranchers, and other hardworking folks, the Yamaha Kodiak 400 also catered to people who enjoy exploring trails. Outward causes idle speed to become lower.Once adjusting has been completed, detach the engine tach. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! It's hard to see, but the port for the air/fuel mix screw is on the spigot side of the carb, directly under the center of the butterfly . What mods do you have so far? Apart from that, the vehicles excellent ergonomics, reliable handling and superior suspension systems prove that you do not have to sacrifice comfort over qualityand those are the criteria that everyone would want. YFM100 Champ 89-91. OffRoadingPro.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. With its 401-cc, forward-inclined, high-compression engine, the Kodiak can turn from an unassuming quad to a monster machine that can get the job done. The maximum capacity of the hitch tongue is 33 lb (15 kg). Robustness and conquering virtually impassable terrains arent just this four-wheelers forte, as the Kodiak has several conveniences hidden under its sleeve. Yamaha YFM400 Kodiak 1999, Air Cut Off Valve Kit by QuadBoss. Using other charger types could adversely affect battery life. X2. It was around the time that four-wheelers like Hondas FourTrax and Polaris Trail Boss were entering the ATV scene, and the Wolverine 350 was attempting to revive the sport UTV segment. And while yes, they arent as efficient as modern fuel management , The carburetor is a vital part of the engine and requires very sophisticated adjustment. Coupled with its impressive handling and suspension design, this beast of a machine can conquer any terrain that would have the competition to bow down. All first posters will have to wait to have their content reviewed and approved. Wolverine 450 2007-2010. . The jets are in plain sight around the frame of the carburetor and look like small gold pins. As an Amazon Associate, I earn from qualifying purchases. Entdecke Yamaha Element, Luftreiniger, 5UH-E4451-10 OEM YFM350 YFM450 in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Carburetor Kit for Yamaha Kodiak Big Bear 400 YFM400 2000-2006 with Air Fiter Fuel Filter Product Description & Features: Carburetor Kit: This product is quite . The table below shows the different years and model numbers of the Yamaha Kodiak 400. On the other hand, a mint 2001 Yamaha Kodiak 400 4WD Hunter, probably the most popular in the Kodiak roster, may range anywhere from $2,880 to $4,205. The list below contains all the suggested list prices of every ATV that belonged in the standard 2WD/4WD Yamaha Kodiak 400 lineup. note that both the pilot and idle adjustment screws both have a spring, then small washer and o-ring on them so dont lose any of these small parts during disassembly or assembly. Open the hood and make sure the engine is off before locating the air filter and removing the assembly. The more these flaws will become more noticeable since were dealing with old ATV variants. The only tradeoff, if you have these upgrades on your Kodiak, would be a louder engine. The Kodiak repair book covers all aspects of maintenance and repair whether youre adjusting the timing chain or rebuilding the engine the repair manual covers it all. Conversely, this utility workhorse can go from 65 to 67 mph on a hard-pack trail. Step 1. All other electrical components are the same across all models except for the battery, which changed for the 02 Kodiak onwards. The rear wheel, on the other hand, has 7.1 (180.3 mm). For anyone keen on upping the speed to their Yammie 400, experts and vets would typically recommend a usual concoction of aftermarket components for utility ATVs. Let's ride! Maintenance. Full floorboards provide support and cover for both feet. Kodiak 400 2000-2006. Yamaha manufactured different trims and models of the Yamaha Kodiak 400 during its entire run, with each succeeding model enjoying the same admiration as the one before it. Apart from this, both the front and rear tube racks can handle 88 lbs. A liquid-cooled, four-stroke, single-cylinder engine with a single overhead cam configuration provides power to the Yamaha Kodiak 400. Its wheelbase is comparable to same-class Arctic Cat quads while slightly shorter when compared to a 400-cc Honda Foreman. Several owners are always blown away at how comfortable this all-terrain vehicle can bea feature that many riders can attest even to this day. Step 1 Park the ATV in a well-ventilated area and engage the parking brake. This issue is becoming more common in recent years, mainly due to the age of the Kodiak. . It is running a little rich. Instrumentation is basic but adequate, allowing owners to monitor engine maintenance intervals. Otherwise, the feature will not be necessary on trails or for recreational riding. While the carburetor can be adjusted with a single screwdriver, an inductive tachometer ensures the engine is idling exactly where it needs to be. . The basic process for adjusting an air fuel mixture screw is the same for all small engines, whether it s on a car , Yamaha kodiak 400 carburetor adjustment The Drive and its partners may earn a commission if you purchase a product through one of our links. (pilot jet clogged, air leak, etc.). Power travels via a single-speed constant mesh UltraMatic transmission utilizing a centrifugal-type, one-way sprag clutch behind the primary pulley. Idle is too low yea if your sitting on it there should be a plastic screw on the carburetor that runs to the other side you can adjust it with your hand as it is big enough to turn by hand have it running and adjust it to your liking Posted on Jun 06, 2009 Anonymous 3 Answers In addition, the upgrades or mods installed in the four-wheeler also play a huge role in the 400s output. Rack Capacity 88 lb front / 176 lb rear. I just don't want to buy parts and they be too small. Moreover, despite its limitations, such as lack of a front differential, the Kodiak 400 handles itself well on seemingly impassable terrains, such as swamp holes and deep muddy trails. That's about the only decent description that i've got fo it bob, would the choke richen up the mixture over the entire rev range or just 0 - 1/4 throttle? $7 . The jets are in plain sight around the frame of the carburetor and look like small gold pins. Clamp an inductive tachometer over the spark plug cable. Count and record the amount of turns needed to seat the screw. Copyright 2023 Leaf Group Ltd. / Leaf Group Media, Yamaha YFM400NM Service Manual; Yamaha Motor Corporation. Answers, Yamaha Kodiak 400 Carb Diagram schematron.org, Yamaha Kodiak 400 Carburetor Diagram schemaeasy.com, 2000 kodiak 400 carburator problems Blue Traxx Forum, Yamaha kodiak 400 carb float setting Fixya, Yamaha kodiak carb adjustment StevenOtis2s blog, Yamaha Kodiak 400 Carb Diagram Wiring Diagrams, 1997 yamaha kodiak carb adjustment Fixya, 1996 Yamaha Kodiak 400 carb/starting issue Yamaha ATV Forum QUADCRAZY, How to Adjust the Carburetor on a 2000 Yamaha Big Bear, DOWNLOAD Yamaha Kodiak 400 450 Repair Manual, Yamaha carb adjustment instructions? Engine oil filler cap 3. For a better experience, please enable JavaScript in your browser before proceeding. Additionally, it has a DC auxiliary jack with the inclusion of a protective cap. Manual will be automatically added to "My Manuals", Drive Select Lever Operation and Reverse Driving, Offroad Vehicle Yamaha YFM400FAR Service Manual, Offroad Vehicle Yamaha YFM4FAR Service Manual, Offroad Vehicle Yamaha YFM400FAR Assembly Manual, Offroad Vehicle Yamaha KODIAK 4X4 Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 Owner's Manual, Offroad Vehicle Yamaha KODIAK Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 450 Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 450 Owner's Manual, Offroad Vehicle Yamaha Kodiak 450 Owner's Manual, Offroad Vehicle Yamaha ULTRAMATIC KODIAK 400 YFM400FAR Owner's Manual, Offroad Vehicle Yamaha KODIAK ULTRAMATIC YFM400FA Owner's Manual, Offroad Vehicle Yamaha KODIAK ULTRAMATIC YFM4FAP Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 YFM400FAS Owner's Manual, Offroad Vehicle Yamaha ULTRAMATIC KODIAK YFM400AP Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 YFM400AS Owner's Manual, Page 10: Location Of The Warning And Specification Labels, Page 20: Description And Machine Identification, Page 61: Drive Select Lever Operation And Reverse Driving, Page 74: Ride With Care And Good Judgement, Page 112: Periodic Maintenance And Adjustment, Page 114: Periodic Maintenance/Lubrication, Page 124: Engine Oil/Filter Cartridge Replacement, Page 130: Differential Gear Oil Replacement, Page 152: Rear Brake Pedal And Lever Adjustment, Page 155: Adjusting The Rear Brake Light Switch, Page 156: Cable Inspection And Lubrication, Page 182: Yamaha Extended Service (Y.e.s. Stalls in speed climbs, backfire'ing, bogss, misses, etc. Thanks. Clear editor. Starting a cold engine requires a richer air-fuel mixture. You can do this while the engine is running to spectate adjustment. Step 2 Park the ATV and stop the engine once the ATV smoothly accelerates from a complete standstill. If it "wheezes", you're lean, if it loads up and sounds like it needs to burp, you're rich. This badass quad has a 15-litre (3.96 US gal) fuel tank and a 4.5-litre (1.19 US gal) reservoir. Otherwise,Carlisle All Trail ATV Tires(view on Amazon) would be more than adequate for hunting and all-day trail rides. How does that have to be set. $338.99 $242.63 Add . I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. No signs of use, everything is clean. Though a frozen choke isnt supposed to be a problem in most cases, this can be an issue in cases of emergencies. I know how to set the speed. Listening to your bike is good; if you know what to listen for. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Display as a link instead, and air mixture at idle and setting an excellent baseline for . The front A-arm suspensions of a stock Kodiak has front skid plates, which offer better protection. Move in direction a to turn on the starter (choke). The Pilot screw is on the bottom of the carb body in front of the bowl on the engine side of the carb (front). (80 kg), respectively. Was this answer helpful? Replaced the corroded vacuum petcock with a Yamaha petcock, cleaned the fuel tank out, and replaced all the fuel lines. If you have an account, sign in now to post with your account. Clamp an inductive tachometer over the spark plug cable. Spark arrester ring 2. This one-seater has a seat height of 32.6 inches (828 mm). SKU:DE7660373.. AFD Witze; Alle Kinder Witze; 2: NEEDLE SET 5ND-1490J-00-00 Ships in 2 to 3 days. The Yamaha Kodiak 400 44 is a rec-utility four-wheeler known as the precursor of the 421-cm3 Grizzly and the recipient of the2000 ATV of the Year AwardbyATV Magazine. Yep. To prevent fouling, you should allow the engine to heat up properly regularly by going for a long and active ride (30 . The vehicle load capacity of the Kodiak is 463 lbs. Good luck! Also, the Kodiak 400 has a no-maintenance driveshaft, which gives operators one less thing to worry about. Where it ends, it should be attached to a lever that gives it gas. Open Questions: These variants, which were released at the same time alongside their standard counterparts, are as follows: The suggested retail value of a pre-owned Yamaha Kodiak 400 depends on the year of production and model type. Yamaha Kodiak 400/450 Automatic Carb RemovalHow to Check and Replace Spark Plug Yamaha Kodiak 400 How to Adjust Idle Yamaha Kodiak 400 Yamaha 2004-2007 KODIAK 450 4X4 Service Manual PDF Download YFM450 ATV Workshop manual Yamaha Kodiak 400 Oil Change + Screen Filter Service. 2006 Grizzly, 28" Dirt Devils, reverse o/r, diff lock & shift override, 2" tranny and airbox snorkel, vent lines relocated, bar warmers, UNI filter, Warn 2500 and plow. Founded in 1955 in Iwata, Shizuoka, Japan, Yamaha has evolved from being a piano and reed organ manufacturer to a company with the second-largest motorcycle sales and highest water vehicle sales in the world. Few days ago I purchased a 2005 Yamaha Kodiak 450. Ideally, the tachometer should indicate an engine idle speed between 1,450 and 1,550 rpm. July 4, 2016 in Yamaha ATV Forum. Set the screw in the position where the engine's idle sounds most even and smooth to balance the fuel mixture. Locate the jet pins and the air valve adjustment screw. The Kodiaks instrumentation includes a display for the fuel gauge, speedometer, and odometer. KODIAK 44. Tighten it to increase, and loosen to decrease gas. Select your address # Description Price Qty; 1: CARBURETOR ASSY 1 | (YMUS) 5TE-E4101-01-00 In Stock. Once your first post is approved, you will no longer need to got through an approval process. Never adjust your Big Bear's idle without first warming the engine. On the other hand, 2.6 litres (2.7 US quarts) is needed when conducting an overhaul. Nevertheless, the Yamaha Kodiak 400 continues to charm its admirers with its convenient and cutting edge controls, reliable and durable design, and a lasting legacy that can compete with any off-road during its heyday. If youre planning on getting a pre-loved Kodiak with a price that ranges from $1,500 to $2,000, youll be wise to check for any outstanding issues. Below are examples of such cases: Many off-roaders seem to have lost faith in the rear drum brakes, which require tons of upkeep and constant adjustment. Step 1 Park the ATV in a well-ventilated area and engage the parking brake. With its remarkable off-road and heavy-lifting capability, coupled with its reliable handling and innovative transmission system, this four-wheeler can step alongside the ranks of the Trail Boss, Rancher, or the FourTrax. If the idle mixture adjustment screw is located behind the carbs slide tower (airbox side) then the adjusting needle regulates air flow into a fixed flow of fuel intended for idle. Adjust the idle mixture screw to attain the fastest idle and best throttle response. Yamaha Motor Company, Limited has been manufacturing motorcycles since the firm separated from the mother company, Yamaha Corporation, in 1955. It includes 4.4-lb under-seat storage, high-rise front/rear fenders, steel cargo racks, full floorboards, and a front brush guard that shields the 44 from sticks and fallen branches. Factory engine idle speed should be at 1,450 to 1,500 r/min. ATVs with a fuel-air mixture that is too rich or that has a spark plug with a heat range that is too cold are particularly prone to fouling under conditions as listed above. Reply to this topic; . Appreciate all of the tips, will keep everyone posted. Not a member? Went to Autozone and got some replacement plugs and carb cleaner. The 05 has a low average retail cost of $1,860, while the average retail cost is $2,450. Mine says 2 1/4 turn out so that's how I set it for now. [], In a time when most of its ATVs are being manufactured in Japan, Yamahas Georgia-based facility came up with the first US-made, high-quality four-wheeler that [], The 1980s saw a lot of first-ever in the ATV community. I'm specifically needing to replace the fixed and sliding sheaves, and primary clutch and secondary clutch. As an Amazon Associate, I earn from qualifying purchases. On most cars, youll need to remove the air filter to expose to carburetor and adjust it. YFM80 Grizzly 06-08, YFM80 Raptor 02-08. SUNROAD Replacement , HOW TO Yamaha Kodiak 400 Adjust the Valves Adjustment Maintenance Specs Clearance 2000 Yamaha kodiak 400 44 review 1998 Yamaha Kodiak 400 Walkaround Yamaha Page 3/27. This design provides this ATV with excellent handling capability regardless of the terrain, be it swamp, mud, snow, or gravel. Turn the throttle stop screw in or outward until the specific idling speed is obtained on the Yamaha Kodiak 400. . It only has 16 miles on it and looks like new. This site is owned and operated by 4x4 Vault. Check the screw on the side of the carb in the middle, just under the slide and screw it counter clockwise.If this has no effect I suggest you check the cable adjusters to make sure you have free play on the cable.